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A. Operational Inspection |
Mech |
Insp |
|
L |
R |
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| 1 |
Engine Controls - Check for freedom of
movement, full travel, excessive backlash, and proper friction operation. |
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| 2 |
Boost Pump fuel pressure - Check for proper
limits |
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| 3 |
Oil pressure and temperature - Check for proper
limits |
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| 4 |
Fuel pressure (engine pump) - Check for
proper limits |
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| 5 |
All lights - Check for operation and replace
defective bulbs as necessary. |
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| 6 |
Fuel tank selectors - Check for ease of
operation and detenting |
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| 7 |
Fuel flowmeters - Check operation |
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| 8 |
Generator - Check output and paralleling |
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| 9 |
Propeller governors - Check for proper
governing operation and ease of control movement |
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| 10 |
Magnetos - Check for drop and "off" position
operation (proper shutoff) |
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| 11 |
Idle RPM - Check for correct mixture and RPM. |
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| 12 |
Cylinder head temperature - Check for proper
limits. |
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| 13 |
Propeller feathering - Check for proper
operation |
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| 14 |
Brakes (toe and parking) - Check for proper
travel, ease of operation , and proper release of parking brake. |
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| 15 |
Deicer, wing and tail pneumatic - Check for
proper operation and cycling. |
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| 16 |
Starters - Check for proper operation (clutch
slipping or noisy). |
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| 17 |
Flaps - Check for proper travel and operation (noisey
or erratic). |
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| 18 |
Anti-icer alcohol; (a)propeller, (b)induction
check for proper operation |
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| 19 |
Anti-icer (electric propeller) - Check for
proper operation and amperage. |
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| 20 |
Autopilot - Check for proper operation, with
and without deicers |
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| 21 |
Power check - Check engines for proper output
in accordance with engine manufacturers manuals and cautions on power
reductions. |
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| 22 |
Radio, radar, electronic equipment - Check for
proper operation. |
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| 23 |
Gyro instruments - Check for noisy or erratic
operation. |
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| 24 |
Vacuum pressure warning lights - Check for
operation.
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| 25 |
Windshield wipers - Check for proper operation
and wiper blade position. Note: Spray stream of water on glass to avoid
damage to window or wiper motor when checking. |
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| 26 |
Heat and ventilation system - Check operation
of all outlets and all controls for ease of operation in manual and
automatic positions. |
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| 27 |
Pitot heat - Check amperage drawn on ammeter
and proper heating at unit. |
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| 28 |
Stall warning - Check for operation and heating |
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| 29 |
Windshield anti-icing - Check pump for proper
operation and check system for leaks, clogged filters, or stopped-up spray
holes. |
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| 30 |
Induction air heat - Check controls and valve
for proper operation. |
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B. Cockpit |
Mech |
Insp |
| 1 |
Seats and seat belts - Inspect seats for proper
operation and security; determine that seat belts are in satisfactory
condition and that latching parts operate freely and lock properly. cracks,
scratches, nicks, or discoloration and for security of installation; Inspect
seals for deterioration. |
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| 2 |
Windshield - Check for signs of crazing,
cracks, scratches, nicks, or discoloration and for security of installation;
Inspect seals for deterioration. |
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| 3 |
Control columns - Check for condition,
attachment, and operation. |
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| 4 |
Control surface tab wheels, handles, and
indicators - Check for freedom of movement and for proper response of
control surfaces to controls; Check indicators for proper operation and
check elevator tab indicator for security of electrical connections. |
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| 5 |
Flap position switch - Check for operation and
proper calibration with flap rheostat. |
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| 6 |
Rudder pedals - Check rudder pedal condition,
clearance, and attachment. |
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| 7 |
Fire extinguisher - Check for fill and proper
operation; Check nozzle for obstructions or evidence of leakage; Check for
security of attachment. |
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| 8 |
Flap and LG Hand crank - Check for freedom of
movement and proper operation. |
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| 9 |
Control pedestal - Check for condition and
attachment. |
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| 10 |
Instrument plumbing and wiring - Inspect
instrument panel, subpanels, placards, shock mounts, instruments, and
instrument plumbing and wiring for condition and attachment |
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| 11 |
Electrical equipment and wiring - Check
electrical components for security, wire condition, and terminal and wire
tightness; Check operation of all lights in cockpit area, including all
panel lights and warning lights; Check switches, setting knobs, and circuit
breakers for looseness and proper operation. |
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| 12 |
Flap dynamic brake - Check that the dynamic
brake operates properly (instantly stops flap motor when down limit switch
is actuated). |
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| 13 |
Feathering switches - Check switches for proper
operation and check attendant wiring for connection and condition. |
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| 14 |
Air filters - inspect and clean as necessary |
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| 15 |
Surface control lock - Check for condition,
positive lock, and alignment. |
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| 16 |
Electronic equipment - Check for evidence of
damage, overheating, dust and moisture, loose connections or cover
fasteners, and security of mountings. |
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| 17 |
Radio installation - Check headsets, speaker
microphones, and related equipment for proper operation; Check the
associated cordage and plugs for signs of damage and for correct stowage. |
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| 18 |
Vent outlets and inlets - Check for condition,
obstructions, and operation. |
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| 19 |
Side windows - Check for freedom of movement
and for signs of crazing, cracks, scratches or other damage; Inspect seals
for deterioration. |
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| 20 |
Windshield wiper motor - Check the motor for
operation and secure mounting; Check wiring to motor for connection and
condition. |
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| 21 |
Instruments - Check operation and condition. |
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| 22 |
Emergency static source - Check that line is
free of restrictions or obstructions, that control operates properly and
that instruments function correctly on emergency static system |
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| 23 |
Oxygen - Check valve for operation. |
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C. Fuselage |
Mech |
Insp |
| 1 |
Structure - Check for cracks, loose rivets,
and/or concealed damage. |
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| 2 |
Skin - Inspect skin for condition and loose or
missing rivets (if damage is present, check adjacent structure). |
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| 3 |
Static ports - Check and clean as necessary. |
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| 4 |
Static drain - Check that drain line is clear
of all moisture and free of obstruction. |
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| 5 |
Inspection doors - Check for fit and
attachment. |
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| 6 |
Antennas - Check for damage, corrosion,
defective bonding, loose connections, and security of installation. |
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| 7 |
Rotating beacons - Check for broken bulbs,
security of installation, and operation |
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D. Inside Tail |
Mech |
Insp |
| 1 |
Skin - Inspect skin for condition and loose or
missing rivets (if damage is present, check adjacent structure). |
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| 2 |
Structure - Check for cracks, loose rivets,
and/or concealed damage. |
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| 3 |
Cables and pulleys - Check control cables,
pulleys, and associated equipment and accessories for condition, attachment,
alignment, clearance, and proper operation. |
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| 4 |
Autopilot actuators and cables - Check
autopilot servo cables for proper rig, condition, and operation; Check
actuators for operation, condition, and attachment. Every third 100 hours
check actuator for moisture. |
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| 5 |
Draft curtain - Check condition and seal of
draft curtain. |
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| 6 |
Tail wheel truss - Check for cracks or other
evidence of damage (such as linoil leaks); Check slide tube for bending or
other damage and for attachment. |
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| 7 |
Plumbing - Check lines and fittings for damage
and security of installation. |
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| 8 |
Autopilot oil separator and air filter -
Inspect filter for cleanliness (if any oil is found on autopilot side,
replace filter cartridge and clean servo actuators); Inspect and clean oil
separator; Check autopilot components for bent or broken electrical
connectors, damaged seals, poor solder connections, and damaged insulation
or wiring; Check drain lines for obstructions; Every third 100-hour
inspection, check elevator trim motor for proper lubrication. |
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| 9 |
Electrical equipment and wiring - Check
electrical components for security, wire condition, and terminal and wire
tightness |
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E. Wing Center Section |
Mech |
Insp |
|
L |
R |
| 1 |
Structure - Check for cracks, loose rivets,
and/or concealed damage. |
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| 2 |
Skin - Inspect skin for condition and loose or
missing rivets (if damage is present, check adjacent structure). |
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| 3 |
Fuel tanks, sumps, and pumps - Inspect tanks
and sumps for leakage or corrosion; Check cells for leakage and plugged
vents: Check pumps for proper operation, leakage, attachment, and pressure. |
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| 4 |
Oil filler doors and caps - Check doors for fit
and attachment; Check caps for fit and leakage. |
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| 5 |
Fuel liquidometer - Check for leakage or
visible damage. |
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| 6 |
Fuel tank covers - Check for condition and fit. |
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| 7 |
Oil radiator air ducts and valves - Check for
attachment, operation, and rigging. |
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| 8 |
Generator and control boxes - Check boxes for
attachment and condition; Check components in box for proper mounting and
wiring connections. |
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| 9 |
Flaps - Inspect flap drive and actuator for
condition and attachment; Check skin and structure for condition and loose
or missing rivets. |
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| 10 |
Inspection and access doors - Check for fit and
attachment. |
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| 11 |
Fuel flowmeter system - Check system inverter
and transformer for condition, operation, security of installation and
wiring. |
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| 12 |
Fairings - Check for damage and security of
attachment. |
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| 13 |
Wing bolts - Check bolts and fittings for
condition and security; Check that bolts are properly safetied. |
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| 14 |
Truss - Inspect carefully for linoil leaks and
other indications of cracks or damage. |
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| 15 |
Plumbing - Check plumbing for chafing, leakage,
damage, and attachment. |
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| 16 |
Electrical wiring - Check wiring for security,
chafing, damage, and attachment. |
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| 17 |
Control cables - Check cables, pulleys, and
associated equipment for condition, attachment, alignment, clearance, and
freedom of movement. |
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| 18 |
Anti-icer liquidometer - Check for leakage and
visible damage. |
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| 19 |
Anti-icer tank - Check for leakage, corrosion,
or other damage. |
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| 20 |
Battery - Remove batteries and inspect general
condition of battery, caps, and terminal straps; Check water level and
specific gravity; Check battery compartment for abrasions and protective
paint coverage; Check drain holes for obstructions; Check jars of lead-acid
battery installations for fill and security of attachment. |
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F. Wheel Wells |
Mech |
Insp |
| L |
R |
| 1 |
Structure - Check for cracks, loose rivets, or
other damage; Check landing gear structure for wear, condition, and
attachment. |
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| 2 |
Flap retract mechanism - Check for condition,
attachment, and lubrication. |
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| 3 |
Oil system and controls - Check the plumbing,
valves and solenoids for leaks, attachment, and condition; Check the
controls for attachment and correct travel. Check solenoids for operation. |
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| 4 |
Geisse safety gear - Check piston and cylinder
assemblies for wear, leakage, and proper fluid supply; Check wiring for
connections, security, and condition. |
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| 5 |
Gear struts - Check strut for proper inflation
and leakage; Deflate strut and check fluid level if signs of leakage are
apparent. |
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| 6 |
Trusses and wing fittings - Check trusses for
linoil leaks or other indications of damage; Check center section wing
fittings for damage; On tri-gear, check bolts on main landing gear trusses
and fittings for security. |
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| 7 |
Gear doors and mechanism - Check door
operation, fit, fair and rig |
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| 8 |
Brake system - Check brake discs, bolts, and
lines for obvious damage, corrosion, and security of all units; Check
braking linings and discs for wear or damage. |
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| 9 |
Wheels and tires - Check tire for condition and
proper inflation; Check wheel hubs for cracks and wheel bearings for
condition; Lubricate wheel bearings every second 100-hour inspection. |
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| 10 |
Retract mechanism - Inspect slides and tubes
for bending or other damage and for attachment; Check drag legs, retract
chains, and torque shafts and universal joints for wear, condition, and
attachment; On tri-gear, check landing gear drive for condition and
operation and check gearboxes for grease. |
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| 11 |
Plumbing - Inspect all plumbing for leakage,
condition, and attachment. |
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| 12 |
Electrical equipment and wiring - Check for
clearance, attachment, and condition. |
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| 13 |
Safety and limit switches - Check for condition
and attachment. |
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| 14 |
Anti-icing pump and motor - check tubing for
corrosion, damage, chafing, and security; Check filter for cleanliness;
Check electrical connection of motor and pump and operation of each. |
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| 15 |
H-14 Autopilot relief valve - Inspect for
security of attachment, cleanliness and tightness of electrical connections;
Inspect autopilot plumbing for condition and security of attachment; Check
exhaust line for obstructions. |
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| 16 |
Fire extinguisher - Check reservoir, discharge
head, directional valve, and tubing for leakage, corrosion, and attachment;
Check wiring for condition, attachment, and connections. |
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| 17 |
Heater ignition system - Check ignition unit
for security of installation and for damage to case; Check that cover is
tightly in place; if not, check the interior for cleanliness; Inspect wiring
attachment. |
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| 18 |
Heater fuel system - Check fuel filter for
cleanliness and fuel lines and connections for leakage and security of
installation; Inspect pumps and solenoid valves for leakage and security of
installation; Check wiring for condition and security and check electrical
connections for tightness. |
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G. Belly |
Mech |
Insp |
| 1 |
Structure - Check for cracks,
loose rivets, and/or concealed damage; Inspect the truss through the belly
access opening for evidence of cracks, such as linoil leaks. |
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| 2 |
Skin - Inspect for condition and
loose or missing rivets (if damage is found, check adjacent structure
carefully). |
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| 3 |
Landing gear gearbox and motor -
Check gearbox and motor for security of installation ; Check motor for
tightness of electrical connections; Check gearbox for leakage and lubricate
as necessary. |
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| 4 |
Landing gear clutch - Check for
proper lubrication, warpage, and excessive wear; Check clutch for correct
overload tension adjustment. |
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| 5 |
Flap motor and gearbox - Check
gearbox and motor for security of installation; Check motor for tightness of
electrical connections; Check gearbox for leakage and lubricate as
necessary. |
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| 6 |
Gear torque shafts - Inspect
torque shaft and universal joint for condition, attachment, and visible
damage. Check gear torque shaft and flap motor support bracket for cracks
(tri-gear). |
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| 7 |
Flap torque shafts - Check for
attachment, alignment, and condition. |
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| 8 |
Flap limit switches - Check
switches for security of installation and electrical connections for
tightness; Check switches for operation and adjustment. |
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| 9 |
Flap stops - Check for security,
engagement, and wear. |
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| 10 |
Control cables, pulleys, and
fair leads - Check control cables, pulleys, and associated equipment
accessories for condition, attachment, alignment, clearance, and proper
operation. |
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| 11 |
Heater control box - Remove
cover of control box and inspect for excessively burned points, wiring
condition, and attachment. |
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| 12 |
Plumbing - Check lines and
fittings for security of attachment, tightness of connections, leakage,
chafing or other signs of damage. |
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| 13 |
Electrical equipment and wiring
- Check for security, chafing, damage, and tightness of connections. |
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| 14 |
Pitot heads - Check for security
of attachment and check drain hole for obstructions. |
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| 15 |
Access doors - Check for fit and
attachment. |
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| 16 |
Rudder pedal cross shaft - Check
for attachment, wear and condition. |
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| 17 |
Tail gear retract chain - Check
for wear, cleanliness, operation, and lubrication; Check for proper tension
and freedom of movement. |
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| 18 |
Handcrank chains - Check links
for wear, cleanliness, and lubrication; Check for freedom of movement and
operation. |
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| |
H. Cabin |
Mech |
Insp |
| 1 |
Cabin door - Inspect air stair
door for security of attachment, presence of safety chain and hook, and
condition of door and cables. |
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|
| 2 |
Emergency exit hatch - Remove
and check for corrosion, freedom of movement lubrication and operation. |
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| 3 |
Lights - Check lights and
switches for proper operation and replace bulbs if necessary. |
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| 4 |
Cigarette lighters - Check for
operation |
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| 5 |
Baggage webbing - Check for
fraying or excessive wear and security of attachment. |
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| 6 |
Oxygen system - Check outlets
for attachment, condition and operations. Check for presence of masks. |
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| 7 |
Seats and seat belts - Check
seats and safety belts for condition, attachment, and operation; Check that
latching parts of belt operate freely and lock securely |
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| 8 |
Cabin Floorboards - Check for
condition and attachment. |
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| 9 |
Windows - Check for cracks,
crazing, discoloration, and cleanliness; Check seals for condition and
attachment. |
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| 10 |
Plumbing - Check for condition
and attachment; Check fittings for tightness. |
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| 11 |
Electrical equipment and wiring
- Inspect electrical equipment, wiring, and wiring accessories for
condition, attachment, and clearance. |
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| 12 |
First aid kit - Check for
security of attachment and that kit is fully stocked. |
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|
| 13 |
Air conditioner - Check for
attachment and operation. |
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| |
I. Conventional Gear Retraction |
Mech |
Insp |
| 1 |
General operation - Check
retraction system for operation of all components through at least two
complete cycles; Check for unusual noises or evidence of binding; Check
slides of conventional gear for synchronization; Check operation of
emergency extension system. |
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|
| 2 |
Clutch adjustment - Check cable
for proper length; Check clutch for springback adjustment and for adequate
separation of gear teeth. |
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| 3 |
Gear selector switch - Check
switch for operation; Check wiring connections for tightness; Inspect
mounting brackets for cracks or other evidence of fatigue or failure. |
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| 4 |
Chain tension - Check that
tension is within specified limits. |
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| 5 |
Limit switch - Check for
adjustment and attachment. |
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| 6 |
Tail gear/main gear - Check
rigging. |
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| 7 |
Door rigging/main and tail gears
- Check fit, fair, and rig of doors; Check bushings, bolts, and slides of
retract mechanism for wear or other damage and for operation. |
|
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| 8 |
Indicator lights - Check for
proper operation and for electrical connections for tightness. |
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| 9 |
Warning horn - Check for proper
operation. |
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| |
J. Tri-Gear Retraction |
Mech |
Insp |
| 1 |
General operation - Check
retraction system for operation of all components through at least two
complete cycles; Check for unusual noises or binding; Check that main gears
are synchronized with one another and with the nose gear; Check gears for
down-lock; Check that nose gear retract nut does not contact face of gearbox
with gears in full down and locked position; Check that main gear retract
nut does not contact gearbox with gears full up. |
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| 2 |
Switches - Check up-limit,
down-limit, safety switch and position switches for proper adjustment and
operation; Check wiring of switches for condition, security, and tightness
of connections. |
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|
| 3 |
Indicator lights - Check for
proper operation and for condition, security, and connection of wiring. |
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| 4 |
Clutch adjustment - Check clutch
for preload; Check gears for mesh and tension. |
|
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| 5 |
Door rigging/nose and main gears
- Check fit, fair, and rig of all doors; Check down-stop bolts on door
retract bracket for adjustment and that an over-center condition exists on
door connecting rod; On main gear doors chuck up-stop screw adjustment for
signs of interference with door operation; On nose gear doors check door
actuator roller adjustment for engagement with fork of torque tube; Check
bushings, bolts and tubes for wear or other damage and for proper operation;
Check actuation linkage of main gear doors for binding, corrosion, and
lubrication. |
|
|
| 6 |
Retract chains - Check for
proper operation and correct installation on sprockets; Check that nose gear
retract chain does not contact the idler assembly cover during retraction
and extension of the nose gear. Check for adequate tension. |
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| |
K. Engine |
Mech |
Insp |
| L |
R |
| 1 |
Cowlings - Remove all cowling
and clean, inspect, lubricate, and repair as needed, including wrapper
sheets around accessory section if installed. |
|
|
|
| 2 |
Cowl flaps and actuators - Check
motor for operation; Check electrical connections for tightness. Check
rigging to make sure that door does not hit open or closed limits before
motor shuts off. |
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|
| 3< |